Zebra 2443 Instrukcja Obsługi

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980358-001 Rev. A
©2001 Zebra Technologies Corporation
2443
2824
2844
Desktop
Thermal Printers
Service Manual
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Podsumowanie treści

Strona 1 - 980358-001 Rev. A

980358-001 Rev. A©2001 Zebra Technologies Corporation244328242844DesktopThermal PrintersService Manual

Strona 2

ModelsThere are several models of the printer, each of which look similar but have different ribbon andmedia handling features.LP models print using d

Strona 3 - COPYRIGHT NOTICE

ConventionsThis manual uses the following notations to call attention to important information.ICON / SYMBOL MEANINGWARNING - critical safety informat

Strona 4 - TRADEMARKS

Environmental and Shock ProtectionExtreme temperature and humidity fluctuations or mishandling can damage the printer and powersupply.Allow 30 minutes

Strona 5 - Print Quality Tip

CLEANING AND MAINTENANCEThe printers are manufactured and tested under a strict quality management program. ZebraTechnologies uses only high quality

Strona 6

Cleaning the Media PathKeep the inside of your printer clean as needed, by using a brush, vacuum or air blower along themedia path (except the print h

Strona 7

Cleaning the Print HeadWhen handled during installation, and over time, the print head may become contaminatedresulting in poor print quality. After

Strona 8

8 980358-001 Rev. A

Strona 9 - INTRODUCTION

TROUBLESHOOTING GUIDEPROBLEMS SOLUTIONSStatus indicator doesnot light when powerswitch is on (I)1. Check power connections from the printer to the out

Strona 10

PROBLEMS SOLUTIONSPrinter appears to beworking with theindicator lightGREEN, but nothingis printed.1. Check the connections between the printer and th

Strona 11 - Unpacking the Printer

980358-001 Rev. A 11PROBLEMS SOLUTIONSPrinter firmware mustbe updated.The printer firmware is updated by way of the parallel port.1. Use the download

Strona 12

ii 980358-001 Rev. A

Strona 13 - CLEANING AND MAINTENANCE

Print Head WearThe print head has a limited life and is considered a consumable item. The media rubs across theprint elements and wears away the surf

Strona 14 - Before Loading Media

REQUIRED TOOLSMake use of the following tools while performing replacement procedures:•Phillips driver #0•Phillips driver #1•Phillips driver #2•Slot-h

Strona 15 - Lubrication

14 980358-001 Rev. A

Strona 16 - 8 980358-001 Rev. A

2844 and 2443 PARTSThe 2844 printers have a four-inch print width. Both the LP and TLP models can print on directthermal media. The TLP model can al

Strona 17 - TROUBLESHOOTING GUIDE

16 980358-001 Rev. A211LP Latch(Top Cover)404Platen401RubberFeet408Head-UpSensor403CutterOption410DispenserLabel-Taken407Black LineSensor Assy406Plat

Strona 18

Latch, LP 2844 Replacement 980358-211APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded

Strona 19

Top Cover Replacement - LP 2844 980358-214APreparationPerform the removal steps of the Bottom Case (980358-405) and Main PCBA(980358-409) replacement

Strona 20 - Print Head Wear

Top Cover Replacement - LP 2844 (continued) 980358-214A5. Align the hinge in place and use a #1 Phillips to tighten the single screw that holds it.Ass

Strona 21 - REQUIRED TOOLS

Print Head, LP 2844 Replacement 980358-290APreparationsProtect against static discharge. Your work area must be static-safe and includea properly gro

Strona 22 - 14 980358-001 Rev. A

Print Head, LP 2844 Replacement 980358-290A5. Replace the four screws that hold the latch bracket to the top case and use a #1 Phillips driver totight

Strona 23 - 2844 and 2443 PARTS

FOREWARDThis manual provides spares replacement and service information for the LP 2443, LP 2824,TLP 2824, LP 2844, and TLP2844 series printers, manuf

Strona 24 - LP 2844 and LP 2443

Packing Materials Replacement - 2844 980358-400ATo ship or store the printer, make sure all components are packed as shown.Move the printer carefully.

Strona 25 - Assembling the Printer

Feet Replacement - 2844 980358-401APreparationsTilt the printer to access the bottom.RemovalPry the foot 1 off the base ! using a leveringtool if nece

Strona 26 - Preparation

Front Bezel Replacement - 2844 980358-402APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.RemovalUse a

Strona 27

Front/Cutter Bezel Replacement - 2844 980358-403APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.Remov

Strona 28

Platen Replacement - 2844 980358-404APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.Removal1. Use the

Strona 29

Bottom Case (Base Housing) Replacement - 2844 980358-405ARemoval1. Tilt the printer so you can see the bottom.2. Use a #1 Phillips driver to remove th

Strona 30

Motor Replacement - 2844 980358-406APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded co

Strona 31 - " on the bottom case

Black Line and Bottom Gap Sensors Replacement - 2844 980358-407APreparationsProtect against static discharge. Your work area must be static-safe and i

Strona 32

Head-Up Sensor Replacement - 2844 980358-408APreparationsProtect against static discharge. Your work area must be static-safe and includea properly gr

Strona 33

980358-001 Rev. A 31Main Print Circuit Board Assembly Replacement - 2844 980358-409APreparationProtect against static discharge. Your work area must

Strona 34 - # is to the

TRADEMARKSLP 2824, TLP 2824, LP 2844, TLP 2844 and 2443 are service marks of Zebra TechnologiesCorporation. Windows and MS-DOS are registered tradema

Strona 35

Dispenser Bezel Replacement - 2844 980358-410APreparationsProtect against static discharge. Your work area must be static-safe and includea properly g

Strona 36 - "

Latch Replacement - TLP 2844 980358-411APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.RemovalUnsnap

Strona 37 - ! from the sensor

Cover Support Replacement - TLP 2844 980358-412APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.Remova

Strona 38

Hinge Replacement - TLP 2844 980358-413APreparationPerform the removal steps of the Bottom Case(980358-405) and Main PCBA (980358-409)and Cover Suppor

Strona 39 - " against

Upper Case (Top Cover) Replacement - TLP 2844 980358-414APreparationPerform the removal steps of these procedures: Bottom Case Replacement (980358-40

Strona 40 - # then snap

Ribbon Carriage Replacement - TLP 2844 980358-415APreparationPerform the removal steps of these procedures: Bottom Case Replacement (980358-405), Main

Strona 41 - % into each bearing

Feed Button/LED and Top Gap Sensor Replacement - TLP 2844 980358-416APreparationThe feed button LED PCB and the top gap (receive) sensor are one assem

Strona 42

Feed Button/LED and Top Gap Sensor Replacement (Continued) 980358-416AAssembling the PrinterPerform the assembly steps of these procedures: Ribbon Car

Strona 43 - Installation

Ribbon Motion Sensor Replacement - TLP 2844 980358-417APreparationPerform the removal steps of these procedures: Bottom Case Replacement (980358-405),

Strona 44

Real Time Clock Option - 2844 980358-418APreparationsProtect against static discharge. Your work area must be static-safe and includea properly ground

Strona 45 - " to release

Media Cautions & Tips1) Always use high quality approved labels and tags. Approved suppliescan be ordered from your dealer.2) If poor quality, adh

Strona 46 - & and upper gap sensor 4

Print Head Replacement - TLP 2844 980358-490APreparationsProtect against static discharge. Your work area must be static-safe and includea properly gr

Strona 47

TLP2844 Print Head Replacement (continued) 980358-490A5. Slip the left end of the print head spring 4 into the left side of the ribbon carriage; then

Strona 48

44 980358-001 Rev. A

Strona 49 - ! Firmware version number

2824 PARTSThe 2824 printers have a two-inch print width. Both the LP and TLP models can print on directthermal media. The TLP model can also print u

Strona 50 - & into the left side

46 980358-001 Rev. A311Latch(Top Cover)304Platen301RubberFeet303CutterOption316Fd-Gap SnsrCable Assy310DispenserLabel-Taken307Black LineSensor Assy30

Strona 51

Feet Replacement - 2824 980358-301APreparationsTilt the printer to access the bottom.RemovalPry the foot 1 off the base ! using a leveringtool if nece

Strona 52 - 44 980358-001 Rev. A

Front Bezel Replacement - 2824 980358-302APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.RemovalUse a

Strona 53 - 2824 PARTS

Front/Cutter Bezel Replacement - 2824 980358-303APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.Remov

Strona 54 - REPAI R PAT HS

Platen Replacement - 2824 980358-304APreparationsOpen the printer by pulling the release latches forward, then lifting the top cover.Removal1. Use the

Strona 55

Bottom Case (Lower Cover) Replacement - 2824 980358-305APreparationsProtect against static discharge. Your work area must be static-safe and includea

Strona 56

vi 980358-001 Rev. A

Strona 57

Motor Replacement - 2824 980358-306APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded co

Strona 58 - !" free from their holes

Black Line and Bottom Gap Sensors Replacement - 2824 980358-307APreparationsProtect against static discharge. Your work area must be static-safe and i

Strona 59 - " onto the plunger !

Main Printed Circuit Board Assembly (PCBA) Replacement - 2824 980358-309APreparationsProtect against static discharge. Your work area must be static-s

Strona 60

Dispenser Bezel Replacement - 2824 980358-310APreparationsProtect against static discharge. Your work area must be static-safe and includea properly g

Strona 61

Latch Replacement - LP 2824 980358-311APreparationsPerform the removal steps of the Upper Case Replacement procedure (980358-314).Open the printer by

Strona 62 - ! and standoffs "

Upper Case (Top Cover) Replacement - LP 2824 980358-314APreparationsProtect against static discharge. Your work area must be static-safe and includea

Strona 63 - " and the

Feed/Gap Sensor Cable Assembly Replacement - LP 2824 980358-316APreparationsProtect against static discharge. Your work area must be static-safe and i

Strona 64 - !" while

Feed/LED PCBA Replacement - LP 2824 980358-317APreparationsPerform the removal steps of the Upper Case Replacement procedure (980358-314).Removal1. Li

Strona 65

Real Time Clock Option - 2824 980358-318APreparationsProtect against static discharge. Your work area must be static-safe and includea properly ground

Strona 66 - # of the

Print Head, LP 2824 Replacement 980358-390APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grou

Strona 67 - ! from where

CONTENTSINTRODUCTION 1Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 68

62 980358-001 Rev. A

Strona 69 - %&; then, snap the

CABLE ROUTINGThe following simplified charts show routing for the printer's electronic components.980358-001 Rev. A 63

Strona 70 - 62 980358-001 Rev. A

TLP 2844 Cable Routing64 980358-001 Rev. Atie wraptie wrapPRINT HEAD (WHITE)GROUND WIRERIBBON MOTION SENSORPRINT HEAD (BLACK)RIGHT SIDETOPSIMPLIFIED

Strona 71 - CABLE ROUTING

LP 2844 and LP 2443 Cable Routing980358-001 Rev. A 65PRINT HEAD (RIGHT)PRINT HEAD (LEFT)RIGHT SIDETOPSIMPLIFIED WIRING DIAGRAM - LP 2844Carriage &

Strona 72 - Carriage & Upper Frame

LP 2824 Cable Routing66 980358-001 Rev. ASIMPLIFIED WIRING DIAGRAM - LP 2824Upper FrameRIGHT SIDETOPtie wraptie wraptie wraptie wraptie wrapguidePRIN

Strona 73

980358-001 Rev. A 67

Strona 75 - 980358-001 Rev. A 67

2824 PARTS 45Feet Replacement - 2824 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Front Bezel R

Strona 76 - 980358- 001 A

INTRODUCTIONIf you are a field engineer or technician, this manual helps you with routine maintenance,troubleshooting and procedures for replacing par

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