Zebra Z6M Dokumentacja

=HEUD,WDOLF!6/0DLQWHQDQFH0DQXDO0DLQWHQDQFH0DQXDO

x Z4M/Z6M Maintenance Manual 12/16/03/LVWRI7DEOHV

Page 4-40 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3. Refer to the detail in Figure 4-31 an

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-413UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-32. Dancer Assembly,QVWDOOLQJ

Page 4-42 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3. Refer to Figure 4-15. Remove the elec

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-433UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ,QVWDOOLQJWKH5LEERQ+HDG2SHQ6HQVRU$

Page 4-44 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH.Figure 4-35. Ribbon/Printhead Sensor

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-453UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-36. Transmissive Sensor Assem

Page 4-46 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH,QVWDOO7UDQVPLVVLYH6HQVRU1. Feed the s

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-473UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5HSODFH5HIOHFWLYH0HGLD6HQVRU5HPRYH

Page 4-48 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH.Figure 4-39. Media Sensor Removal,QVW

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-493UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5HSODFH5LEERQ7DNH8S$VVHPEO\5HPRYH5L

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual xiList of FiguresList of FiguresFigure 1-1. Default Fonts Examples ...

Page 4-50 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH5HSODFH5LEERQ6XSSO\$VVHPEO\5HPRYH5LE

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-513UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ3. Loosely reinstall the stepper motor u

Page 4-52 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-42. Flash Memory Socket Locat

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-533UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ7. Place the flash memory chip inside th

Page 4-54 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-44. Electronics Cover Removal

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-553UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ.Figure 4-45. Back Cover Mounting Scre

Page 4-56 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH5. Refer to Figure 4-47. From behind the

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-573UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ6. Refer to Figure 4-46. Place the elast

Page 4-58 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-49. Front Cover and Electroni

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-593UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-50. Mounting Bracket Location

xii Z4M/Z6M Maintenance Manual 77259L Rev. 4 1/5/04List of FiguresFigure 4-15. Remove the Electronics Cover...

Page 4-60 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH9. Secure the cutter assembly onto the p

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-613UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-53. Cutter Option Connector L

Page 4-62 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH5. Refer to Figure 4-55. Remove the tear

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-633UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ10. Refer to Figure 4-57. Install the va

Page 4-64 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Refer to Media Loading, Value Peel,

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-653UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ6. Attach the other end of the liner tak

Page 4-66 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH8. Refer to Figure 4-59. Slide the spind

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-673UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ4. Carefully remove the plastic latch co

Page 4-68 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Reinstall the rear cover by sliding i

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-693UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-65. Main Logic Board Connecto

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual xiiiList of FiguresFigure 4-52. Cutter Shield and Catch Tray ...

Page 4-70 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH13. Install the electronics cover and se

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-713UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-68. Value Peel Installation a

Page 4-72 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH6. Refer to Figure 4-68. Install the val

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-733UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-70. Pan Removal8. Remove the

Page 4-74 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH,QVWDOODWLRQRI5HZLQG3DQ1. Refer to Fi

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-753UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ7. Refer to Figure 4-72. Place the rewin

Page 4-76 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-73. Main Logic Board Connecto

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-773UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ,QVWDOO3HHO$VVHPEO\1. Refer to Figure

Page 4-78 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH0DLQWHQDQFH.LWV5HZLQG0RWRUDQG6SLQGOH

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-793UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-76. Main Logic Board Connecti

xiv Z4M/Z6M Maintenance Manual 77259L Rev. 4 1/5/04List of FiguresFigure 5-5. Platen Roller Shaft Maintenance Kit...

Page 4-80 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH9. Refer to Figure 4-78. Cut the cable t

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-813UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ9. Reinstall the media and ribbon. Close

Page 4-82 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH5. Refer to Figure 4-79. Disconnect the

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-833UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ8. Carefully slide the rewind motor and

Page 4-84 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Refer to Figure 4-82. Remove and ret

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-853UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-83. PCB Motor Assembly Orient

Page 4-86 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3LQFK5ROOHU.LW,QVWDOODWLRQ1. Lower pi

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-10DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQ6HFWLRQ0DLQWHQDQFHDQG$VVHPEO\'UDZL

Page 5-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVTable 5-1. Main Printer AssembliesITEM PART

Maintenance and Assembly Drawings Section 577259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual 5-3Figure 5-1. Main Printer Assemblies12356789121314151

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-16\VWHP'HVFULSWLRQ 6HFWLRQ6HFWLRQ6\VWHP'HVFULSWLRQThis manual contains inform

Section 5 Maintenance and Assembly Drawings5-4 Z4M/Z6M Maintenance Manual 12/16/03 77259L Rev. 4Table 5-2. Electronics Maintenance KitsItem Part Num

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-50DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQTable 5-3. (Reflective) Media Sensor Assemb

Page 5-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV*Minimum Quantity of 5†Minimum Quantity of 2

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-70DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQFigure 5-4. Platen Assembly786123451210911

Page 5-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVFigure 5-5. Platen Roller Shaft Maintenan

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-90DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQ*Minimum Quantity of 5Table 5-6. Printhead

Page 5-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV*Minimum Quantity of 5††Minimum Quantity of

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-110DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQ†Minimum Quantity of 25††Minimum Quantity o

Page 5-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV†Minimum Quantity of 25††Minimum Quantity o

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-130DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQTable 5-10. Print Mechanism Latch Kit*Mini

Page 1-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ3ULQWHU6SHFLILFDWLRQVA general description of the printer

Page 5-14 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV*Minimum Quantity of 5††Minimum Quantity of

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-150DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQFigure 5-11. Drive System – Belts/Pulleys

Page 5-16 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVTable 5-12. Cutter Kit (Option)ITEM PART N

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-170DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQTable 5-13. Value Peel Assembly (Optional)

Page 5-18 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV*Minimum Quantity of 5NOTE: The Liner Take-

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-190DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQ*Minimum Quantity of 5Table 5-15. Power Re

Page 5-20 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJVTable 5-16. Value Peel Rewind Kit (Release

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 5-210DLQWHQDQFHDQG$VVHPEO\'UDZLQJV 6HFWLRQTable 5-17. Miscellaneous OptionsItem Part

Page 5-22 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 0DLQWHQDQFHDQG$VVHPEO\'UDZLQJV

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-36\VWHP'HVFULSWLRQ 6HFWLRQ6WDQGDUG3ULQWHU)RQWVFonts A, B, C,D,E,F,G,H, and GS are e

Page 1-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQTable 1-2. Font Matrix for 12 dot/mm (300 dpi) PrintheadFo

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-56\VWHP'HVFULSWLRQ 6HFWLRQ0HGLDVSHFLILFDWLRQV* Media registration and minimum label

ii Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/037DEOHRI&RQWHQWVProprietary StatementThis manual contains proprietary information of Zebra Te

Page 1-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ5LEERQ6SHFLILFDWLRQV3ULQWHU6SHFLILFDWLRQVRibbon Specifica

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-76\VWHP'HVFULSWLRQ 6HFWLRQ*HQHUDO6SHFLILFDWLRQV(OHFWULFDO5HTXLUHPHQWV• Autoselect 9

Page 1-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ&RPPXQLFDWLRQ6SHFLILFDWLRQV6HULDO'DWD&RPPXQ

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-96\VWHP'HVFULSWLRQ 6HFWLRQ&RPPXQLFDWLRQ%XIIHUThe Z4M/Z6M printers have a communi

Page 1-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ6HULDO&RPPXQLFDWLRQ6LJQDO/HYHOVRefer to Figure 1-3.

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 1-116\VWHP'HVFULSWLRQ 6HFWLRQ&RPPXQLFDWLRQ&RGHThe Z4M/Z6M printer sends and re

Page 1-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 6\VWHP'HVFULSWLRQ2SWLRQDO,QWHUIDFH%RDUGVFor information about the IBM® pl

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-12SHUDWLRQV2YHUYLHZ 6HFWLRQ6HFWLRQ2SHUDWLRQV2YHUYLHZ,QVWDOODWLRQFollowing is a detailed

Page 2-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ2SHUDWRU&RQWUROVThis section discusses the functions of th

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-32SHUDWLRQV2YHUYLHZ 6HFWLRQ)URQW3DQHO.H\VKey FunctionForces the printer to feed one blan

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual iiiTable of ContentsTable of ContentsSection 1 System Description ...

Page 2-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ)URQW3DQHO/LJKWV/RDG0HGLDDQG5LEERQ/RDG5LEERQScroll ModeSc

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-52SHUDWLRQV2YHUYLHZ 6HFWLRQTo place this spindle in the "normal" position, firml

Page 2-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3. Slide out the media guide as far from the printer frame as p

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-72SHUDWLRQV2YHUYLHZ 6HFWLRQCutter Mode (Cutter option required)Refer to Figure 2-4.1. Pres

Page 2-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel-Off Mode (Value peel option required)Refer to Figure

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-92SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-5. Media Loading Value PeelDancerRibbon SensorLabelL

Page 2-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel-Off Mode with Liner Take-upRefer to Figure 2-5.1. P

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-112SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-6. Media Loading Value Peel with Liner Take-upRemov

Page 2-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZValue Peel Rewind (Peel-off Mode)Refer to Figure 2-71. Press t

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-132SHUDWLRQV2YHUYLHZ 6HFWLRQValue Peel Rewind (Rewind Mode)Refer to Figure 2-8.1. Press th

iv Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of ContentsRemove Ribbon ...

Page 2-14 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ13. Slide the rewind media guide against the media, and tighte

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-152SHUDWLRQV2YHUYLHZ 6HFWLRQValue Peel Rewind Media AlignmentPerform the following adjustm

Page 2-16 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ8. Ensure that the media is against the back of the transmissi

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-172SHUDWLRQV2YHUYLHZ 6HFWLRQ3. Loosen the thumbscrew, slide the rewind media guide to the

Page 2-18 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFigure 2-11. Power Rewind LoadingMedia Removal1. Cut the med

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-192SHUDWLRQV2YHUYLHZ 6HFWLRQPower Peel Rewind Media AlignmentPerform the following adjustm

Page 2-20 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFanfold Media LoadingFanfold media feeds through either the bo

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-212SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-13. Media Loading FanfoldPrintheadOpen LeverPrinthe

Page 2-22 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ$OLJQ6HQVRUV7UDQVPLVVLYH6HQVRUThere is no positioning of the

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-232SHUDWLRQV2YHUYLHZ 6HFWLRQ0HGLDDQG0HGLD6HQVRU&RQVLGHUDWLRQVIt is important that

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual vTable of ContentsEquipment Safety Tips ...

Page 2-24 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3ULQWHU6HOI7HVWVThe Z4M/Z6M printer is designed to work with

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-252SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-14. CANCEL Key Self Test Label (Configuration Label

Page 2-26 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZFigure 2-15. PAUSE Key Self Test Label)HHG.H\6HOI7HVWPres

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-272SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-16. FEED Key Self Test Label3DXVHDQG&DQFHO.H

Page 2-28 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ3DXVHDQG)HHG.H\6HOI7HVW5HVHW'HIDXOWVPress and ho

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 2-292SHUDWLRQV2YHUYLHZ 6HFWLRQFigure 2-18. Communications Diagnostics Self Test

Page 2-30 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 2SHUDWLRQV2YHUYLHZ

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 3-17URXEOHVKRRWLQJ 6HFWLRQ6HFWLRQ7URXEOHVKRRWLQJ*HQHUDOConsult the following troubleshootin

Page 3-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 7URXEOHVKRRWLQJ7URXEOHVKRRWLQJ&KDUWVSymptom Diagnosis ActionNo LEDs light.No

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 3-37URXEOHVKRRWLQJ 6HFWLRQIn Peel-off Mode, skewed or stuck labels.Glue material from back of

vi Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of ContentsInstall Drive Belt ...

Page 3-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 7URXEOHVKRRWLQJ

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-13UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ6HFWLRQ3UHYHQWLYHDQG&RUUHFWLYH0D

Page 4-2 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH(TXLSPHQW6DIHW\7LSVAfter reviewing each

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-33UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ(TXLSPHQW6DIHW\7LSV&RQWLQXHGZebr

Page 4-4 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3HUVRQDO6DIHW\7LSVDo not wear jewelry (

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-53UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ&OHDQLQJ([WHULRUThe exterior surfaces

Page 4-6 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH3ULQWKHDGDQG3ODWHQ5ROOHUInconsistent p

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-73UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-1. Printhead, Platen Roller an

Page 4-8 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Manually rotate the pinch and deflecto

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-93UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ8. If the cutter continues to perform uns

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual viiTable of ContentsRewind Motor and Spindle Assembly ...

Page 4-10 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH&RUUHFWLYH0DLQWHQDQFHCorrective mai

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-113UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-4. Removal and Installation o

Page 4-12 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Refer to Figure 4-5. Rotate the two p

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-133UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ7. Refer to Figure 4-7. If installed, re

Page 4-14 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-8. Cable Locations and Routin

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-153UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ,QVWDOOWKH3ULQW0HFKDQLVP1. Feed the c

Page 4-16 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH4. Insert the print mechanism gap pin ga

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-173UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ11. Reinstall the electronics cover and

Page 4-18 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-12. Top View of Printhead Mec

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-193UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ,QVWDOOLQJWKH3ULQWKHDGRefer to Figure

viii Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/03Table of Contents

Page 4-20 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH'ULYH6\VWHP3ULQWKHDG&KDQJHRY

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-213UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-15. Remove the Electronics Co

Page 4-22 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH7. Using a hex key, remove and retain th

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-233UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQFigure 4-17. Latch Kit Parts7. Using a

Page 4-24 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFHFigure 4-18. Strike Plate Installation

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-253UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ6. Refer to Figure 4-18. Insert the two

Page 4-26 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH9. Tighten the printhead mechanism mount

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-273UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5HPRYH3ODWHQ5ROOHU1. Turn the printer

Page 4-28 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH8. Locate the circular cut-out on the to

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-293UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ.Figure 4-24. Platen Roller Kit4. Once

12/16/03 Z4M/Z6M Maintenance Manual ix/LVWRI7DEOHVList of TablesTable 1-1. Font Matrix for 8 dot/mm (203 dpi) Printhead...

Page 4-30 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Replace the electronic side cover. P

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-313UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ7. Refer to Figure 4-25. Remove and reta

Page 4-32 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH8. Turn the printer power ON (l) and pri

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-333UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5. Refer to Removing Main Logic Board on

Page 4-34 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH12. Refer to Figure 4-27. Remove the thr

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-353UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5. Remove the old clamp pad and clamp in

Page 4-36 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH19. Refer to Figure 4-29. Set your VOM (

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-373UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ'ULYH%HOW5HSODFHPHQW5HPRYH'

Page 4-38 Z4M/Z6M Maintenance Manual 77259L Rev. 4 12/16/036HFWLRQ 3UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH,QVWDOO'ULYH%HOW1. Install the be

77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual Page 4-393UHYHQWLYHDQG&RUUHFWLYH0DLQWHQDQFH 6HFWLRQ5. Cut the cable tie holding the panel c